Day 1:
Introduction to Lean Six Sigma and Define Phase
Overview of Lean Six Sigma methodology and principles.
Roles and responsibilities of a Black Belt professional.
Project selection and scoping criteria.
Defining customer requirements and creating a project charter.
Day 2:
Measure Phase and Data Collection
Process mapping and identifying key performance metrics.
Developing measurement systems and assessing their reliability.
Data collection techniques and sampling strategies.
Introduction to basic statistical concepts and analysis.
Day 3:
Analyze Phase and Root Cause Identification
Conducting root cause analysis using tools such as fishbone diagrams and 5 Whys.
Statistical hypothesis testing for process analysis.
Identifying and prioritizing improvement opportunities.
Value stream mapping and waste analysis.
Day 4:
Improve Phase and Solution Implementation
Brainstorming and evaluating potential solutions.
Designing experiments (DOE) for process optimization.
Implementing and testing solutions for effectiveness.
Change management strategies and stakeholder engagement.
Day 5: Control Phase and Sustaining Results
Developing control plans and process documentation.
Using statistical process control (SPC) to monitor performance.
Creating dashboards and visual tools for tracking metrics.
Certification preparation, review, and final exam.
